@jmorris @azonenberg of course what I REALLY need is a wire EDM machine and a die sinker
Notices by Neil G4DBN (g4dbn@mastodon.radio), page 3
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Neil G4DBN (g4dbn@mastodon.radio)'s status on Thursday, 16-Nov-2023 11:18:46 JST Neil G4DBN -
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Neil G4DBN (g4dbn@mastodon.radio)'s status on Thursday, 16-Nov-2023 02:14:24 JST Neil G4DBN @jmorris @azonenberg Definitely, I'll mostly be building up a stock of popular parts for sale rather than doing a lot of custom work, but it's only a matter of scale. I can do gold/silver plating, anodizing, laser marking, electroforming and casting, so most things are possible other than precision dishes more than about 230 mm diameter. Once I get the lathe modified for one-axis CNC, I should be able to make large cast aluminium dishes up to 18 inch diameter, but 12 inches is easier
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Neil G4DBN (g4dbn@mastodon.radio)'s status on Wednesday, 15-Nov-2023 23:02:33 JST Neil G4DBN @azonenberg The main driver was so I could machine elliptical and offset-parabolic reflectors, plus things like laterally-displaced ellipse Gregorian antenna systems at mmWave frequencies, and slot arrays with hundreds of elements. The stress of doing manual machining for even a 2 x 24 slot array at 10 GHz is way too high, so 100+ precision slot arrays are best done on machines. Same with making batch runs of waveguide parts
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Neil G4DBN (g4dbn@mastodon.radio)'s status on Wednesday, 15-Nov-2023 23:02:22 JST Neil G4DBN @g0fcu @g7vkq @2m0sql By the time you take into account the tooling, vices, probes, induction shrinkfit thingy, transport, installation, training, compressor, fancy coolant, 3 phase inverter and building mods, the total cost is the wrong side of £40k. It should pay for itself over a few years though
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Neil G4DBN (g4dbn@mastodon.radio)'s status on Wednesday, 15-Nov-2023 23:01:43 JST Neil G4DBN @Dtl I rather imagine she'll either be very sniffy, or go full-on nerd-out about it
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Neil G4DBN (g4dbn@mastodon.radio)'s status on Wednesday, 15-Nov-2023 17:52:04 JST Neil G4DBN My new Syil X5 CNC mill is ready to ship from the factory. Might be here by New Year if I'm lucky. This is it, just completed QA testing
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Neil G4DBN (g4dbn@mastodon.radio)'s status on Monday, 30-Oct-2023 08:02:58 JST Neil G4DBN @jmorris I'm having a few nightmares with material distortion at the moment, but I'm thinking of printing a large Luneburg lens in segments so I can test it more thoroughly. I'm trying to do 100 things at once though, and just wasted four hours trying to fix my old RasPi 3 running dump1090 for an ADSB feed to an aggregator to use in aircraft scatter communications. Turns out the image was SO ancient (wheezy), it was nearly impossible to upgrade. However, it is now shiny and lovely again. Phew!
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Neil G4DBN (g4dbn@mastodon.radio)'s status on Monday, 30-Oct-2023 04:35:08 JST Neil G4DBN First try at printing a gradient-index lens based on a variable wall-thickness gyroid lattice with the lattice surface meshes calculated using MATLAB code, then stitched and repaired, imported into Fusion 360, smoothed and then exported as STL into Prusaslicer and printed in PLA on the MK3S+ in the Prusa Enclosure.