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Another problem, with use the brass brushes are work hardening and become brittle.
This is due to the gaps in between the Rods (doesn't happen on a Wimshurst as there is a disk between sectors)
Alot of thinking later, I decided to try woven EMI shielding material backed with "repair tape" to give it strength, and some spring.
Before and after photo of a still working brush. Brass on a long standoff, and cloth on a long brass standoff (can't add alt for some reason)
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